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Grades 6–8 · Machines

How do train wheels follow the rails?

Many railway vehicles have two wheels fixed to one axle, forming a wheelset. The wheels rotate together, yet the outer rail on a curve follows a longer route than the inner rail. The wheel surfaces that roll on the rails, called treads, help accommodate this difference.

M105 visual explanationThe two wheels are fixed to one axle and share a rotation rate. In an ideal cone model with 450 mm centered radius and 0.05 taper, a 10 mm rightward displacement gives left radius 449.5 mm and right radius 450.5 mm. Right-minus-left distance per turn is 6.28 mm. Flanges lie inside the rails and can constrain lateral travel at contact. Real profiles, suspension, friction, oscillation and flange climb prevent any guarantee of stable centering from this geometry alone.A fixed wheelset can roll on different effective radiiTapered treads • inner flanges • front profile sketchOne axleTreadFlangesRailShift 10 mm right: contact radii changeLeft: 449.5 mmRight: 450.5 mmExaggerated profile • geometry alone does not ensure stability

In the diagramA fixed wheelset can roll on different effective radiiTapered treads • inner flanges • front profile sketchOne axleTreadFlangesRailShift 10 mm right: contact radii changeLeft: 449.5 mmRight: 450.5 mmExaggerated profile • geometry alone does not ensure stability

The wheel treads provide changing rolling radii, while the inner flanges provide additional guidance at contact. The numerical example changes contact radii without changing the wheels’ shared rotation rate.

The treads are shaped rather than perfectly cylindrical. A simple teaching shape is a shallow cone, wider toward the inside of each wheel. When the wheelset shifts sideways, the rail contacts can lie at different effective rolling radii. The wheel rolling on the larger radius travels farther in one turn even though both wheels complete the same number of turns.

In the ideal cone example, both centered radii are 450 millimeters. Moving the wheelset 10 millimeters to the right makes the right contact radius 450.5 millimeters and the left 449.5 millimeters. The resulting distance difference can help turn the wheelset. The exact contact radii of real wheels depend on the shapes of both the wheels and the rails.

Raised rims called flanges lie on the inside of the wheels. They can contact the inner rail sides and limit sideways movement, especially where tread geometry alone cannot accommodate a curve. Guidance is not a guarantee of automatic centering. Wheelsets can oscillate, and their stability also depends on suspension, speed, contact forces and track condition. Flanges do not make derailment impossible.

About this explanation

Starting knowledge: Understand that a larger circle travels farther per full turn and that two wheels fixed to one axle turn together.

Sources

  • Transportation Research Board — TCRP Report 71, Volume 5: Flange Climb and Wheel/Rail Profile Guidelines
  • Rail Safety and Standards Board — Measurement of real wheel and track profiles and equivalent conicity
  • Rail Safety and Standards Board — A simple method to determine equivalent conicity
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